Steel-Encased Wood Core Panel Guide

Written for engineers, architects and facilities teams who are specifying a Steel encased woodcore raised panel system and need to confirm a published access floor product against real project conditions before it enters a written specification. Each section below takes one decision — construction, load class, fire class, pedestal height and cable access — and shows what the product page states, what it does not state, and what to confirm before you issue the specification.

Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor

Construction anatomy: chipboard core inside galvanized steel

The panel is built from a high-density chipboard core that is completely encased in galvanized steel, with all four sides sealed. That single construction fact drives three specification outcomes worth writing down.

  • Stiffness without weightThe product page describes the panel as balancing a lightweight design with stiffness — useful where structural dead load allowances are tight but the floor still has to carry service loads.
  • Edge sealing as moisture controlSealed panel edges are described as preventing moisture ingress, which protects a wood-based core from the swelling risk that usually follows a spill, a wet trade or a humid plenum.
  • Impact and wear resistanceGalvanized steel encasement is described as increasing resistance to impact and wear compared with traditional wood or concrete alternatives.
  • Finish compatibilityThe panel is described as suitable for various top finishes, so the surface specification can be set separately from the core specification.

Specifier takeaway

Specify the construction, not just the load number: high-density chipboard core, full galvanized steel encasement, four sides sealed. Those three clauses are what protect the panel in service. The page does not publish core density, steel gauge or individual layer thicknesses, so do not write those values into a specification unless you receive them in writing.

Load and thickness selection matrix

Five published models, one 600 × 600 mm panel format, three thicknesses. The table below reproduces the load values exactly as the product page publishes them — values marked ≥ are stated minimums, not typical test results.

Published load performance by model — Steel Encased Wood Core Raised Floor
Model Concentrated load (N) Impact load (N) Ultimate load (N) Uniform load (N/m²) Rolling load (N), 10 times Rolling load (N), 10,000 times
FS662 ≥3000 ≥445 ≥9000 ≥12500 2946 2356
FS800 ≥3600 ≥536 ≥10800 ≥16100 3560 2670
FS1000 ≥4500 ≥670 ≥13500 ≥23000 4450 3560
FS1250 ≥5600 ≥780 ≥16800 ≥33000 5560 4450
FS1500 ≥6700 ≥1005 ≥20100 ≥34500 6675 5340
Concentrated and ultimate load These columns answer the “point load” question — a single heavy item standing on one panel, and the higher figure at which the panel is still expected to hold. Use them when racks, cabinets or heavy equipment sit on defined footprints.
Uniform load The distributed figure, expressed per square metre. This is the column to read against storage, archive or dense occupancy loading spread across a floor area rather than a point.
Impact load A measure of tolerance to a sudden blow rather than a steady mass. Relevant where trolleys, dropped tooling or equipment handling are part of daily operation.
Rolling load, 10 times vs 10,000 times The page publishes two rolling figures per model — a low-cycle value and a fatigue value after repeated passes. Specify against the pass count your traffic actually implies; the 10,000-pass figure is the lower of the two and is the honest number for a busy aisle.

Selection caution: thickness is not a load class

The product range offers 600 × 600 mm panels in 25 mm, 28 mm and 30 mm, and separately offers five load classes from FS662 to FS1500. The page does not publish a mapping between a thickness and a load class. Do not assume the 30 mm panel is FS1500, and do not extrapolate a capacity above the published table. Write the required class into the specification first, then confirm which panel supply meets it.

Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor — 600 × 600 mm panel format.

Fire, moisture and environmental performance

Two performance statements on this product page carry most of the compliance weight, and one of them is a construction detail rather than a test result. Keep them in those terms when you write the specification.

Fire class: Bf1-s1 The page states reaction to fire class Bf1-s1. Present it exactly that way in the specification and confirm the supporting test documentation for your project’s jurisdiction before the class becomes a contractual requirement.
Moisture: sealed core, sealed edges The chipboard core is fully encased in galvanized steel and the four panel edges are sealed, which the page describes as preventing moisture ingress. The protection depends on those seals staying intact, so access cut-outs, grommets and site handling are the weak points to control.
Noise and vibration Plastic gaskets integrated into the pedestal design are described as mitigating noise and absorbing vibrations — a detail worth specifying explicitly, because it lives on the pedestal, not on the panel.

Verify before formal specification

The published fire class, load table and construction description are the limits of what this page states. It publishes no certification list, no warranty and no test report reference. Ask for the current documentation package for your exact model and thickness before the values are written into a tender.

Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor — die-cast steel pedestal support.

Pedestal and stringer planning

Height and lateral configuration are set on the support system, so this is where the floor build-up gets fixed. The page states a die-cast steel structure pedestal with a plastic gasket on top, an adjustable height of 70 mm to 1500 mm, and square tube stringers either present or omitted.

70 mm Adjustable pedestal height 1500 mm

With square tube stringer

One of the two configurations the page states. Confirm with the supplier how the stringer integrates with your lateral bracing and plenum layout before fixing the specification.

Without square tube stringer

The page states the floor can be supplied with no square tube stringer. Use this option only where the project’s support strategy has been agreed with the supplier.

Height planning decision

Set the finished floor height first — the adjustable pedestal covers 70 mm to 1500 mm, so the whole range from a shallow cable void to a deep service plenum sits inside one product family. The page does not publish pedestal load ratings or seismic performance, so confirm those separately if your project needs them.

Scenario-to-specification decision module

Match your project type to the statements the product page actually makes, then carry the open questions into the quote request. This table organises decisions; it does not assign a load class to a scenario, because the page publishes no such mapping.

Project scenario → what is stated → what you must decide
Project scenario What the product page states Load class decision Thickness and pedestal decision
Data centre Listed as a stated application. Compare your concentrated and rolling design figures against FS662–FS1500 and select the class that meets them. 25 / 28 / 30 mm offered; set pedestal height from the cable-void requirement within 70–1500 mm.
Commercial office (5A class office stated) Listed as a stated application, including 5A class office. Read the uniform load column against occupancy loading, then confirm the class in writing. Choose thickness with the supplier; decide stringer configuration against the services layout.
High-traffic facility Listed as a stated application. Weight the rolling-load columns heavily and specify against the 10,000-pass figure. Confirm edge sealing stays intact where panels are lifted frequently.
Cabling-heavy or trading-floor space Stated for places demanding cabling and wiring, including security union plaza and futures trading building references. Confirm the class against equipment footprints, not just floor area. Plan pedestal height around cable density and confirm stringer choice for the routing layout.
Aging building floor renovation Stated as flooring reform for aging buildings. Verify the achievable class against existing slab tolerance and available build-up. Use the adjustable pedestal range to reconcile uneven existing levels.

Turn the scenario into three written lines

Before you send a request, reduce the scenario to: the required load class and the load case that drives it; the panel thickness you are willing to accept from the 25 / 28 / 30 mm options; and the finished floor height plus stringer preference. Those three lines are what a supplier needs to answer with a real panel recommendation instead of a general brochure.

Application fit and cable-access implications

Cable access is a panel-and-pedestal decision, not a finishing detail. The page states a modular design for installation and sectional access, and describes the panel as flexible and convenient for wiring.

Data centres

Sectional panel access lets a single tile be lifted for underfloor service work without disturbing the surrounding floor, which suits constantly changing rack and containment layouts.

Commercial offices

Stated for 5A class office environments. The sealed core matters here because office churn means frequent panel lifting and reinstatement around workstations.

High-traffic facilities

Galvanized steel encasement is described as increasing impact and wear resistance, which is the property that carries a floor through trolley traffic and repeated access.

Security, trading and legacy buildings

Stated for security union plaza, futures trading buildings and aging-building flooring reform — all cases where dense wiring and a constrained structural allowance meet.

Steel Encased Wood Core Raised Floor
Steel Encased Wood Core Raised Floor

Cable-access decisions to fix early

  • Access frequencyEvery lift stresses the panel edge seal. If your operation lifts tiles weekly, state that in the quote request so the sealing detail is discussed up front.
  • Cut-outs and grommetsThe page describes sealed edges as preventing moisture ingress; any field cut-out changes that edge condition, so agree how openings are to be sealed before installation.
  • Plenum depthUse the adjustable pedestal range, 70 mm to 1500 mm, as the tool for setting cable and air-path depth rather than assuming a standard height.
  • ReconfigurationModular panels and sectional access are the stated basis for future changes — plan the initial layout with spare capacity rather than a fully packed void.

Specification checklist and quote request

Send these inputs together and the reply can be a panel recommendation rather than a brochure. The product is quoted on request, so the quality of the first enquiry sets the quality of the answer.

  • Required load class (FS662, FS800, FS1000, FS1250 or FS1500) and the load case driving it.
  • Panel thickness preference from 25 mm, 28 mm or 30 mm — or ask for a recommendation.
  • Finished floor height, within the adjustable 70–1500 mm pedestal range.
  • Stringer preference: with or without square tube stringer.
  • Project area, top-finish requirement and expected access frequency.
  • Fire class requirement and the documentation your jurisdiction expects.

Bulk, project and finish enquiries

The panel is described as suitable for various top finishes, so a finish discussion can run alongside the panel specification rather than after it. For wholesale and multi-floor project quantities, include the building programme and the split between phases in the same enquiry so the supply plan matches the installation sequence.

Related Reading

Three notes to help clarify product requirements before contacting the supplier.

Moisture Protection in Galvanized Steel Wood Core Raised Floors

Galvanized steel encasement changes how moisture reaches a wood core raised floor panel, so the useful question is where that protection actually works.

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Raised Floor Solutions for Data Center Cable Routing

Data center cable routes, cooling air, and equipment loads share one floor cavity, so panel grade and pedestal height decide how the room actually performs.

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How Should an Access Flooring Company Handle Office Cable Management?

Office cable management works best when the access flooring company translates power and data routes into a coordinated pedestal height, panel grid, accessory scope, and site sequence before…

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Frequently Asked Questions

What panel dimensions and thickness options are published?

panels are 600 × 600 mm and are published in three thicknesses: 25 mm, 28 mm and 30 mm. the product page also summarises the range as 600 × 600 mm with thicknesses between 25 and 30 mm.

How do fs662, fs800, fs1000, fs1250 and fs1500 differ?

they are five load classes in one family. published concentrated load rises from ≥3000 n on fs662 to ≥6700 n on fs1500, ultimate load from ≥9000 n to ≥20100 n, and uniform load from ≥12500 n/m² to ≥34500 n/m². rolling load is published separately for 10 passes and 10,000 passes on each model.

Does a thicker panel mean a higher load class?

the page does not publish a mapping between panel thickness and load class, so this should not be assumed. specify the required load class and the acceptable thickness, then confirm the supplied combination in writing.

What fire performance is stated?

the product page states reaction to fire class bf1-s1. confirm the supporting documentation for your jurisdiction before the class becomes a contractual requirement.

How is the wood core protected from moisture?

the high-density chipboard core is completely encased in galvanized steel and the four panel edges are sealed, which the page describes as preventing moisture ingress. plastic gaskets on the pedestals are described as mitigating noise and absorbing vibration. field cut-outs change the sealed edge condition, so agree the sealing detail for openings before installation.

What pedestal heights and stringer configurations are available?

die-cast steel pedestals with a plastic gasket on top are adjustable from 70 mm to 1500 mm, and the system can be supplied with or without a square tube stringer. pedestal load ratings and seismic performance are not published, so request them if the project requires those figures.